Furnace & Quench Dimensions
We have in total 8 Gas fired multiple zone furnaces all charger loaded and controlled with upto date programmable digital controllers and monitored on digital temperature recorders.
Furnace atmosphere for all furnaces are products of combustion and are neutral to slightly oxidizing.
All furnaces are surveyed annually to API 6A appendix H seventeenth edition equivalent to ISO 10423 and API appendix P (2008)
For Air Cool cycles we are able to process loads up to 15 tonne in a working volume of 6.5M long x 2M wide x 1.2M high (48" high)
For Water Quench cycles we are able to process loads up to 10 tonne in a working volume of 4.5M long x 2M wide x 0.9M high (36" high)
For Polymer Quench cycles we are able to process loads up to 3 tonne in a working volume of 4.5M long x 2M wide x 0.6M high (24" high)
No 1 Furnace (HT1)
Working volume 4500 mm long x 2000 mm wide x 600mm high (metric) 15' 0" long x 80" wide x 24" high (imperial)Operating Range 150 deg c to 700 deg c
Furnace Control 2 zone furnace with progrmmable controller
Maximum load 10 tonne
No 2 Furnace (HT1)
Working volume 4500 mm long x 2000mm wide x 600mm high (metric) 15' 0" long x 80" wide x 24" high (imperial)Operating Range 200 deg c to 1150 deg c
Furnace Control 2 zone furnace with programmable controller
Maximum load 10 tonne
No 3,4,5 & 6 Furnaces (HT1)
Working volume 4500 mm long x 2000mm wide x 1200mm high (metric) 15' 0" long x 80" wide x 48" high (imperial)Operating Range 200 deg c to 1150 deg c
Furnace Control 8 zone furnace with programmable controller
Maximum load 10 tonne
No 7 & 8 Furnaces (HT2)
Working volume 6500 mm long x 2000mm wide x 1200mm high (metric) 21' 0" long x 80" wide x 48" high (imperial)Operating Range 200 deg c to 1150 deg c
Furnace Control 10 zone furnace with programmable controller
Maximum load 15 Tonne
Water Quench (HT1)
Working volume 4500 mm long x 2000mm wide x 900mm high (metric) 15' 0" long x 80" wide x 36" high (imperial)Working temperature 10 deg c to 30 deg c
Agitation Highly agitated above and below the load with oscillation
Volume of water 67 Cu M Tank size = 5M long x 4M wide x 3.35 M deep
Temperature rise of water 2 deg c rise in water temp for every tonne quenched at 950 deg c
Quench Transfer Time Full load = 45 secs maximum ,Part load = 30 secs maximum
Water Quench (HT2)
Working volume 6500 mm long x 2000mm wide x 1200mm high (metric) 21' 0" long x 80" wide x 48" high (imperial)Working temperature 10 deg c to 30 deg c
Agitation Highly agitated above and below the load with oscillation
Volume of water 144 Cu M Tank size = 8M long x 4.5M wide x 4 M deep
Temperature rise of water 1 deg c rise in water temp for every tonne quenched at 950 deg c
Quench Transfer Time Full load = 50 secs maximum ,Part load = 30 secs maximum
Polymer Quench (HT1)
Working volume 4500 mm long x 2000mm wide x 600mm high (metric) 15' 0" long x 80" wide x 24" high (imperial)Working temperature 25 deg c to 80 deg c
Agitation Highly agitated above and below the load
Volume of Polymer 40 Cu M Tank size = 5M long x 4M wide x 2 M deep
Temperature rise of Polymer 6 deg c rise in polymer temp for every tonne quenched at 950 deg c
Quench Transfer Time Full load = 45 secs maximum ,Part load = 30 secs maximum
Charger 1 & 2 in HT1
Maximum working load 10 TonneCharger 3 in HT2
Maximum working load 15 TonneFork Lift Trucks
Lifting Capacity 5 off 2.5 Tonne counter balance FLT1 off 3 Tonne counter balance FLT
1 off 4 Tonne counter balance FLT
1 off 5 Tonne counter balance FLT
2 off 5 Tonne side loader FLT
